Name: Ballesta Corrugated Panel
Brand: Ballesta Metal
Availability: InStock

Product Overview

Corrugated Panels

Ballesta corrugated aluminum panels transform building facades into dynamic, sculptural surfaces. Manufactured from high-grade AA3003 or AA5005 aluminum alloy, our panels are roll-formed into precise sinusoidal or trapezoidal profiles that create distinctive light-shadow patterns across the building envelope. The corrugated geometry inherently increases panel rigidity, allowing for longer spans and lighter support structures. Available in a wide range of wave heights, pitches, and custom profiles.

Sinusoidal & Trapezoidal Profiles

Available in sinusoidal (wave) and trapezoidal profiles. Sinusoidal provides a softer, organic appearance while trapezoidal delivers a sharper, more geometric aesthetic. Custom profiles can be developed for signature architectural projects.

Optimized Wave Parameters

Wave height ranges from 15-50mm with pitch (center-to-center) from 50-200mm. The profile geometry is engineered to maximize panel rigidity while ensuring clean water runoff and self-cleaning performance on facade installations.

Long Panel Lengths

Roll-formed panels can be produced in continuous lengths up to 8000mm or longer, minimizing horizontal joints and creating uninterrupted visual lines across the facade. This long-length capability is ideal for curtain wall and rainscreen applications.

PVDF Coated Durability

Premium PVDF fluorocarbon coating (70% Kynar 500 resin) applied at 25-35 microns ensures outstanding resistance to UV radiation, acid rain, salt spray, and pollution. Coating warranty of 20+ years for color and gloss retention.

Structural Efficiency

The corrugated profile inherently increases panel rigidity by up to 200% compared to flat sheet of the same thickness. This allows wider substructure spacing and reduces overall system weight and cost.

Self-Cleaning & Weathering

The vertical corrugation profile naturally channels rainwater, providing a self-cleaning effect that maintains the facade appearance. Properly designed overhangs and drip edges prevent staining and ensure long-term visual performance.

Profile Selection

Choose from Many Options

Ballesta offers a wide range of corrugated profiles to suit different architectural styles and performance requirements. From smooth sinusoidal waves to sharp trapezoidal geometries, the right profile shape, wave height, pitch, and panel thickness can be selected to achieve the desired visual impact and structural performance. For large-volume projects, custom cross-section designs are available to create a truly unique facade signature.

A diverse selection of standard profiles is available for immediate production. For projects that meet our minimum order quantity (MOQ), our engineering team can develop custom cross-section profiles tailored to your architectural design.

Technical Specifications

Engineering Parameters

Complete technical data for Ballesta Corrugated Composite Panel. Custom dimensions and configurations available upon request.

Parameter	Specification
Material	AA3003 H24 / AA5005 H24 Aluminum Alloy
Panel Thickness	0.7mm, 0.8mm, 1.0mm, 1.2mm
Profile Shape	Sinusoidal (Wave) / Trapezoidal / Custom
Wave Height	15mm, 20mm, 25mm, 30mm, 38mm, 50mm
Wave Pitch (Center-to-Center)	50mm, 75mm, 100mm, 150mm, 200mm
Maximum Panel Length	6000mm (standard) / 8000mm (custom)
Maximum Panel Width	1200mm (after forming)
Coating	PVDF Fluorocarbon (70% Kynar 500 resin)
Coating Thickness	25-35 microns (two-coat or three-coat system)
Back Coating	Epoxy primer or polyester back coat (15-20 microns)
Color Options	RAL standard colors, metallic, mica, custom
Fire Rating	A1 (Non-combustible)
Minimum Bend Radius	2x sheet thickness
Tensile Strength	130-210 MPa (AA3003 H24)

Key Advantages

Why Choose Ballesta

Ballesta Corrugated Composite Panel deliver measurable advantages in performance, durability, and value.

Maximum Panel Lengths

Roll-formed continuous lengths up to 8 meters minimize horizontal joints and create clean, uninterrupted facade surfaces. Fewer joints mean reduced water infiltration risk and lower installation costs.

Dynamic Light & Shadow Effects

The corrugated profile creates ever-changing light and shadow patterns throughout the day as the sun angle shifts. This dynamic visual effect adds depth and texture to otherwise flat building facades, making each hour present a different appearance.

Lightweight with High Rigidity

Despite being made from 0.7-1.2mm aluminum, the corrugated profile provides exceptional rigidity. Panels can span wider substructure grids than flat panels of equivalent material thickness, reducing support costs.

Excellent Water Management

Vertical corrugation channels water efficiently. When installed as a rainscreen system with proper drainage cavity, corrugated panels provide superior moisture management behind the facade, protecting the building envelope from water damage.

100% Recyclable Material

Aluminum is infinitely recyclable without quality degradation. At end of service life, Ballesta corrugated panels are 100% recyclable, supporting circular economy principles and green building certifications.

Fast Production & Installation

Roll-forming produces panels faster than any other metal forming process. Production lead times are typically 15-20 working days. On-site installation is straightforward using concealed clip systems or exposed fasteners, reducing total project timeline.

Applications

Trusted by Landmark Projects

Ballesta Corrugated Composite Panel are specified by leading architects and contractors for landmark projects worldwide.

Building Facades

Curtain Wall Cladding

Rainscreen Systems

Airport Terminals

Commercial Centers

Industrial Buildings

Sports Stadiums

Transport Hubs

Educational Buildings

Culture & Arts Centers

Warehouse Cladding

Perimeter Fencing

FAQ

Frequently Asked Questions

What is the difference between sinusoidal and trapezoidal corrugation?

Sinusoidal (wave) corrugation follows a smooth sine-wave curve, creating a softer, more organic appearance that is popular for contemporary architectural designs. The gentle curves provide excellent light diffusion. Trapezoidal corrugation has flat crests and troughs connected by angled sides, creating sharper, more geometric lines. Trapezoidal profiles offer slightly higher rigidity for heavy-duty applications.

Can corrugated panels be installed horizontally?

While vertical installation is standard for optimal water runoff, horizontal installation is possible with careful detailing. For horizontal installation, the panel joints must be lapped with adequate overlap (minimum 75mm), and flashing must be designed to prevent water ingress at panel ends.

Can corrugated panels be curved?

It depends on the panel type. Standard corrugated panels made from extruded aluminum profiles cannot be curved due to the rigidity of extrusion sections. However, corrugated panels formed from flat aluminum sheet (sheet-formed corrugation) may be bendable depending on profile geometry and panel dimensions. We recommend consulting our technical team with your specific project requirements to determine the best solution for curved applications.

How are corrugated panels fixed to the substructure?

Corrugated panels are typically fixed using concealed clips at panel edges or exposed self-drilling screws through the wave crests. Concealed clip systems provide a clean appearance with no visible fasteners. Exposed fasteners are more economical and allow easier panel replacement.

What maintenance is required for corrugated aluminum panels?

PVDF-coated corrugated panels require minimal maintenance. Annual cleaning with water and mild detergent is typically sufficient to maintain appearance. In coastal or industrial environments, more frequent cleaning (every 6 months) may be recommended.

Downloads

Technical Resources

Download technical datasheets for Corrugated Composite Panel.

Corrugated Composite Panel TDS

PDF - 170 KB